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Surface Protection Solutions

    

 

 

 

 

 

 

 

 

 

 

 

 

 

     

 

     

  

Manufacturer of advanced polyurethane based systems for residential, commercial and industrial markets!

  

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Protecto W-40

 

Acrylic Cement Mortar Additive

 

 

DESCRIPTION:

 

Protecto W-40 is an Acrylic Polymer Additive for modifying cement concrete/mortar/plaster/grouts. Protecto W-40 in conjunction with cement provides properties to combat the shortcomings of cement, particularly its poor adhesion properties, low impact strength, low flexural strength and thin section fragility. The addition of Protecto W-40 improves mechanical properties specially flexure and tension. Due to low permeability of polymer-modified systems, remarkable improvement in prevention of carbonation, chloride ion penetration is observed. Also chemical resistance improves significantly. The addition of Protecto W-40 imparts resilience to the cement matrix, thereby improving impact resistance. Also the modified cement matrix cures in air, eliminating the necessity of wet curing. It is necessary to mix Protecto W-40 in water first prior to addition in cement mortar/concrete.

 

                

 

  • Excellent Repair Mortar, for strengthening dilapidated RCC structures

  • Due to the excellent chemical resistance properties of PMC it can be used in Chemical plants as Industrial Floor Toping compound

  • Excellent lining material on concrete surface to protect it against carbonation, chloride ion penetration, etc.

  • As a bond coat

  • As an additive to cement grout

 

APPLICATION:

 

 Mix Protecto W-40 in water first prior to addition in cement mortar/concrete.

 

APPLICATION

PROPORTION

YIELD

Waterproofing/Protective Coating/BondCoat/Passivator Coat

 

1 kg Cement:1 Litre Protecto W-40

3 to 4 sq. metre per litre of Protecto W-40

Repair Mortar

15 kg Cement : 45 kg of Quartz Sand : 3 kg of Protecto W-40

0.03 Cu.m

Injection

2 parts cement : 1 part Protecto W-40

1.5 LBS

 

 

 Protecto W-40 can be used in various applications. Following guidelines are for structural rehabilitation.

 

  1. Reach the sound concrete and clean reinforcements with wire brush to remove loose scales and rust remover to remove rust particles

  2. Clean with jet of water to remove loose particles, dust, etc.

  3. Apply Passivator coat: 1 part cement:1 part Protecto W-40 coat on rusted reinforcement

  4. Apply bond coat : 1 part cement : 1 part Protecto W-40 on entire surface which is to receive subsequent polymer modified mortar

  5. Prepare polymer modified mortar : 50 kgs Cement, 150 kgs quartz sand, 10 kg Protecto W-40, 5-7 lbs water. Apply this on tacky bond coat at approximate thickness per coat of 10 mm.

  6. Finish surface as desired, using sponge etc.

CURING:

 

Protecto W-40 must be applied with temperature between 5C to 40C. During the first 12 hours of curing it must be protected from abrasion, rain and other adverse conditions. No traffic should be allowed on a treated surface within 48 hours after application. After application of final coat, initial air drying shall be done for 2-6 hours. During this period no water is to be used for curing. After maximum period of 6 hours of the final application, moist curing shall be done for the next 24 hours by way of spraying water on the finished surface. Following moist curing, the finished surface shall be allowed to air dry for 3 days before submersion in water, if required for use.

 

PROPERTIES:

 

Form

Liquid

Colour

Milky White

Specific gravity 

1.01

Solid content

42% + 1

PH

9.0

Solubility

Mixes with  water

Application Temperature

Above 5C

Physiological Effect

Neutral

Chemical Nature

Anionic

Toxicity

Non Toxic

Particle size

0.17 micron

  

 

PERFORMANCE DATA:

 

Compressive Strength

3 days:

225 kgs/cm  (22 N/mm)

7 days:

290 Kgs/cm (28 N/mm)

28 days:

350 Kgs/cm (34 N/mm)

 

 

Tensile Strength

3 days:

30 Kgs/cm (3 N/mm)

7 days:

44 Kgs/cm (4.3 N/mm)

14 days: 

82 kgs/cm (8 N/mm)

 

 

Flexural Strength

28 days:

92 Kgs/Cm2 (9 N/mm)

 

 


All Protecto W-40 formulations are subject to strict quality control, innovations and improvements.

The above information is given on the basis of our best knowledge and information and is for your guidance only.

Specifications, however, are subject to change and no guarantee is given or implied.

Last Updated - April 2013


 

 

DEVELOPED & MANUFACTURED BY:

Industrial Products Mfg. Co.

 

108/109 Parmar Chambers,

3/4 B. J. Road, Pune 411001 INDIA

Tel:  91-20-26129521, 26122612

Fax: 91-20-26124362

E-mail: Contact@IPMCIndia.com

www.IPMCIndia.com

www.ProtectoCoatings.com

 

 

 

All Rights Reserved. 1980 - 2015

 

  

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Industrial Products Mfg. Company 108-109 Parmar Chambers, 3/4 B. J. Road, Pune 411001 India

www.IPMCIndia.com   ●   Tel: 91-020-26129521  ●   Fax: 91-20-26124362

Since 1981